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Cold Forming of an Automotive Seating Bolt

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EPS Engineered Parts Sourcing Inc was commissioned by an automotive client to fabricate a custom bolt fastener to be used in a seating track application. The design process offered many challenges, and we were determined to completely cold form the piece without costly secondary operations. The tooling was designed and fabricated with special consideration given to the "double D" shaped areas of the unit; the tolerance for this small 'D' flat diameter was tight at ±.0019 ". Our 2 die 3 blow National Cold Former was utilized to cold form the part out of 10B33/10B35 steel. Our cold forming equipment succeeded in maintaining the specific D area's tolerance, dimensions, and orientations for the part to work correctly.

The part was roll threaded and then completed with a heat treatment, an e-coat plating and an adhesive applied into the threaded portion of the bolt. In addition, automated camera sorting was used for part inspection before packaging. We currently manufacture 4,000,000 pieces annually for this client in Mexico. For more information about this custom cold formed project as shown below or our other capabilities, see the table below or contact us directly.

Highlights of this Custom Bolt Fastener Project

Product Description
Automotive Seating Track Bolt
Cold Forming Capabilities Applied/Processes
Primary:
Process Design/Development
Engineering
  • Tooling Design
Cold Forming
Secondary:
  • Roll Threading
  • Heat Treatment
  • E-Coat
  • Adhesive applied in threads
Equipment Used to Manufacture Part
2 die 3 blow National Cold Former
Overall Part Dimensions
M8 - 1.25 x 21mm
Tightest Tolerances
Small 'D' Flat Diameter tolerance of ± 0.0019 Inch
Material Used
10B33 / 10B35 Steel
Material Finish
E-Coat
In process testing/inspection performed
Automated Camera Sorting
Industry for Use
Automotive
Volume
4,000,000 pcs per year
Delivery/Turnaround Time
12 - 14 weeks
Delivery Location
Mexico
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Bolt Fastener (EPS Part # HCR19)

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